As the foundational anchor of Vibebeautylens Technology Co., Ltd. with over four decades of proven industry leadership, Gansu Constar Technology Group serves as our central hub for optical research, design innovation, and complex automated manufacturing.
The facility specializes in proprietary semi-mold casting, full-cast molding, and advanced non-spherical optical design. Operating under strict medical device frameworks including the European Union Medical Device Regulation (CE MDR) and ISO 13485, the plant provides international B2B distributors and optical retail chains with verified stability, consistent batch reproduction, and comprehensive regulatory documentation.
From micro-layer pigment isolation to high-precision non-spherical curves, our engineering provides safety, comfort, and optical acuity.
Our sandwich printing embeds biocompatible FDA-approved color pigments between two clear hydrogel polymer layers. Pigments never make direct contact with corneal tissue or tear film, eliminating pigment leaching and ensuring complete physiological safety during prolonged wear.
Engineered with computer-optimized aspheric surface curvature to systematically reduce spherical aberrations. This delivers crisp, high-definition visual resolution across diverse lighting conditions while enhancing lens stability on the ocular surface.
State-of-the-art multi-stage distillation and extraction systems completely eliminate unreacted chemical monomer residues. This critical process prevents ocular toxicity, curbs protein accumulation, and maximizes edge-smoothness for immediate wearing comfort.
While the standard baseline for hydrogel optical devices is set at 89%, our proprietary raw material distillation and cross-linking technique achieve an exceptional light transmittance exceeding 96%. This benchmark guarantees natural visual brilliance, crisp focus, and true-to-life color rendering for both clear vision correction and decorative cosmetic lenses.
Every single contact lens passes through a multi-dimensional inspection matrix combining high-speed AI machine vision with physical parameter validation.
Spectroscopic analysis of all polymer ingredients to verify chemical purity prior to reaction.
Laser profilometry monitoring sub-micron tolerances on curved female and male mold dies.
Automated visual alignment checking concentric positioning and color register integrity.
Computerized temperature curve monitoring ensuring cross-linking density and structural memory.
Residual monomer removal cycles followed by controlled de-molding in balanced saline solutions.
High-resolution shadow-graphing ensuring smooth, round, non-irritating edge profiles.
Automated focimeter testing verifying focal consistency across central and peripheral zones.
Sub-micron automated optical inspection (AOI) to filter out air bubbles, scratches, or tears.
Sterile isotonic solution dosing and hermetic foil thermal seal integrity verification.
Medical sterilization at 121°C with monitored lethality values (F0) on every single batch.
Quarantine batch biological testing to guarantee zero bioburden and endotoxin limits.
Individual serialization enabling full trace-back from retailer distribution to raw polymer lots.
Comprehensive turnkey specifications for global private label programs, national distributors, and optometrist networks.
| Manufacturing Base | Gansu Constar Technology Group (Core Factory of Vibebeautylens Technology Co., Ltd.) |
|---|---|
| Establishment Heritage | Founded in 1984 (42+ Years Continuous Contact Lens Manufacturing Experience) |
| Quality Certifications | CE Mark (MDR EU 2017/745), ISO 13485:2016, Medical Device Good Manufacturing Practice (GMP) |
| Patents & Intellectual Property | 61 Registered Industrial Patents (Including proprietary color locking and optical casting) |
| Production Lines | High-speed cast molding, automated pad-printing, and semi-mold casting systems |
| Production Capacity | 700,000+ pieces daily output; scalable monthly capacity over 800,000 pairs |
| Replacement Cycles | Daily Disposable (1-Day), Monthly Disposable (30-Day), 6-Month, and 1-Year replacement lenses |
| Available Parameters | Base Curve: 8.5mm – 8.7mm | Diameter: 14.0mm – 14.5mm | Water Content: 38% – 58% | Power: 0.00 to -10.00D |
| Delivery Lead Time | Ready-to-Ship inventory: 3–5 working days | Custom OEM/ODM Private Label orders: 30–45 days |
| Primary Target Regions | European Union, United Kingdom, Southeast Asia, Middle East (SFDA ready), and Global Markets |
Whether you require CE MDR certified stock lines, customized Pantone color matching, or high-volume private label packaging, our engineering and export team is ready to assist your brand.